AI-powered Manufacturing Excellence

ONIQ combines AI and proven Lean Manufacturing methodology to deliver continuous value stream transparency, faster decision-making and tangible performance improvement.

What is ONIQ?

ONIQ helps operations teams make faster, better decisions every day. It continuously analyzes production performance, uncovers inefficiencies, and recommends actions to drive measurable improvement.

How does ONIQ contribute to Manufacturing Excellence?

Full Transparency Across All Value Streams

ONIQ provides automated, real-time visibility into all value streams. The resulting Digital Value Stream maps actual material flows across all production stages and links them through the bill of materials into one end-to-end view. Instead of manual snapshots, teams get a continuously updated, complete picture of their production, with no manual process mapping required.

Identify Improvement Levers and Act Proactively

Integrated Lean Analytics and autonomous AI agents continuously analyze value streams including waste, bottlenecks, WIP build-up, and deviations from target values. The most critical focus areas are prioritized automatically, with root causes explained directly in the value stream context. Instead of searching for problems, teams work on the levers that deliver the greatest impact.

Built for Manufacturing, Not for Data Scientists

ONIQ is grounded in proven Lean methodology. Every result is rooted in real production logic and traceable down to the last detail. Production teams are productive from day one, with no need to learn new methods and no specialized knowledge in AI or data analysis required. The focus stays where it belongs: on improving production processes.

What Do Customers Say About ONIQ?

Automotive OEM
+20%
OEE improvement during ramp-up
"The digital value stream has enabled us to stabilize cycle times during the ramp-up much faster."
Production Manager
Medical Technology
-50%
Reduction of throughput times
"Without ONIQ, we would not have achieved our ambitious goals of 50% throughput time reduction and 20% cost savings."
Plant Manager
High-Tech
+10%
Efficiency increase in assembly processes
"ONIQ revealed all the weaknesses in our value streams and helped us with our S4/HANA rollout."
Head of Production Planning

What makes ONIQ unique?

Built on a Reliable Foundation

ONIQ automatically generates a validated Digital Value Stream that captures equipment performance, order and material flows, and cross-product dependencies through the bill of materials, all linked together. This makes it possible to trace how changes at one point affect the entire value stream. Because all analyses and recommendations operate on this validated foundation, results are reliable, traceable, and grounded in real production logic.

Proven Lean Methodology as the Analytical Backbone

ONIQ does not rely on generic data models. It analyzes value streams based on proven Lean methods and manufacturing-specific KPIs. AI-powered techniques deepen these analyses, for example in root cause investigation or in detecting complex interdependencies, but remain tied to the underlying methodology. This means results that production teams can immediately interpret and put to work in their existing improvement processes.

Built for Production Teams

ONIQ is productive out of the box, with no lengthy onboarding and no specialized knowledge in AI or data analysis required. All results and analyses are accessible through intuitive interfaces and a chat-based experience, using the language and methods that production teams already work with. This makes insights available across the entire organization, from the shop floor to the C-suite.

Full Control Over Hosting, AI Models, and Data

ONIQ can be deployed either in the ONIQ Cloud or in the customer’s own cloud environment and meets the highest security standards. Organizations also choose which Large Language Models are used. This ensures full compliance with IT governance and data privacy requirements, with no trade-offs in functionality.

Fast Implementation and Flexible Integration

ONIQ connects flexibly to existing IT systems such as ERP, MES, or shop floor data collection, regardless of vendor. Implementation typically takes just a few days and requires neither complex IT projects nor additional infrastructure. Once running, ONIQ operates fully automated with no manual maintenance required.

Data Quality Is Not a Barrier

Production data is rarely perfect. ONIQ automatically detects implausible transaction data and can exclude it from analyses. This keeps results reliable even when source data is incomplete or flawed. At the same time, ONIQ makes data quality itself transparent and analyzable, so organizations can improve it systematically over time.

Which Features Power ONIQ?

Digital Value Stream

Live digital value stream from existing production data - for continuous value stream analysis.

Lean Analytics

Integrated analyses to increase manufacturing excellence: reduce bottlenecks, cut WIP, improve OEE and on-time delivery, among others.

Production AI Agents

Autonomous AI-based monitoring, proactive alerts and actionable guidance.

Value Stream Simulation

Simulation of the impact of production changes directly on the Digital Value Stream, with no additional modeling effort.

Why do customers choose ONIQ?

“ONIQ is like having a digital production consultant, who is always available.”
Dr. Benedikt Sitte, COO, Kampf GmbH
“ONIQ has convinced us! We are working at full speed on the rollout of the solution to benefit from the resulting transparency as soon as possible.”
Dr. Markus Böhm, Team Lead Smart Factory & Project Management, Liebherr COT
“ONIQ gives us a deep insight into our production processes and offers analysis options that were previously only possible with great manual effort.”
Rainer Gehring, Head of IT and Business Process Management, Schoeller
“The digital value stream has enabled us to stabilize cycle times during the ramp-up much faster.”
Production Manager, Automotive OEM
“Without ONIQ, we would not be able to achieve our ambitious goals of 50% throughput time reduction and 20% cost savings.”
Plant Manager, MedTech Manufacturer
“ONIQ helps our teams to focus. Instead of searching for problems, we now spend our time fixing the right ones.”
Head of Operational Excellence, Tier-1 Supplier
ONIQ for Manufacturing Excellence
ONIQ for Manufacturing Excellence
ONIQ for Manufacturing Excellence
ONIQ for Manufacturing Excellence
ONIQ for Manufacturing Excellence
ONIQ for Manufacturing Excellence

Frequently Asked Questions

ONIQ combines artificial intelligence with proven Lean Manufacturing methodology in one platform. It gives production teams continuous transparency, faster decisions and measurable performance improvement across every value stream.

ONIQ is purpose built for discrete manufacturing, not generic office process mining. It combines data based value stream analysis, bottleneck detection and schedule deviation tracking with proven Lean tools such as Kaizen and value stream design. The AI-based software continuously analyzes production performance, uncovers inefficiencies, and recommends actions to drive measurable improvement. By combining Lean methodology with AI, ONIQ supports teams with clear, actionable guidance - making continuous improvement more efficient and scalable.

ONIQ is built primarily for environments where a countable unit such as an order, a piece or a batch serves as the basis for analysis. It also works well in hybrid environments like packaging or batch-based processes with clear order units. For purely continuous processes without piece or order logic, our team runs a short data workshop to check whether a meaningful reference unit can be established.

Yes. This is exactly where ONIQ delivers the strongest results. Products and orders can be grouped into categories and types, so statistically robust insights into lead times, bottlenecks and schedule deviation emerge even with high variance or lot size 1.

ONIQ is typically operational within a few days, connecting to your existing systems without complex IT projects. First meaningful analyses are usually available within a few weeks. Customers have used ONIQ to lift OEE by up to 20 percent during ramp up and cut throughput times by up to 50 percent.

Perfect data is not required. ONIQ connects directly to existing source systems, processes raw production data, and flags incomplete or inconsistent information. This creates a reliable foundation for analytics and AI while helping manufacturers improve data quality over time.

ONIQ is built for production teams, not data scientists. ONIQ uses the KPIs, structures and language manufacturing teams already work with, so no specialized AI or data analysis knowledge is required to use it productively from day one. ONIQ supports production managers, plant managers, process engineers, continuous improvement teams, operations excellence leaders, and shopfloor teams. It helps them identify performance losses, prioritize improvement opportunities, and make data-driven decisions across production.